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All across the Great Western territory => Buses and other ways to travel => Topic started by: TaplowGreen on September 23, 2020, 07:26:15



Title: Zero emission aircraft
Post by: TaplowGreen on September 23, 2020, 07:26:15
.............ready before HS2!  ;)

https://www.theguardian.com/business/2020/sep/21/airbus-reveals-plans-zero-emission-aircraft-fuelled-hydrogen



Title: Re: Zero emission aircraft
Post by: ellendune on September 23, 2020, 07:52:06
.............ready before HS2!  ;)

https://www.theguardian.com/business/2020/sep/21/airbus-reveals-plans-zero-emission-aircraft-fuelled-hydrogen




It says "could take to the skys by 2035".  Suggests it is likely to be after then certainly before there are significant numbers of them.  Then there is the question of how do you efficiently generate zero emission Hydrogen (electrolysis of water is currently very inefficient and people are still producing it from methane).  There is also the concern at the fate of the last aircraft that carried large amounts of hydrogen (airships - think R101, Hindenburg). 


Title: Re: Zero emission aircraft
Post by: TonyK on September 23, 2020, 09:49:24
It says "could take to the skys by 2035".  Suggests it is likely to be after then certainly before there are significant numbers of them.  Then there is the question of how do you efficiently generate zero emission Hydrogen (electrolysis of water is currently very inefficient and people are still producing it from methane).  There is also the concern at the fate of the last aircraft that carried large amounts of hydrogen (airships - think R101, Hindenburg). 

One improvement being considered by the design committee is storing the hydrogen in pressurised cryogenic tanks, rather than using rubber bladders again...

But seriously, folks. I'm no President Trump when it comes to science, but I know that aviation depends on energy, and there are no zero sums, not even in gliding. Getting enough energy onto the aircraft to provide enough thrust to overcome gravity and drag for long enough to reach a destination without relying on fuels refined from fossils is the tricky bit. Hydrogen might have the edge over batteries if powerful enough electric motors can be developed.

The International Space Station could help here, though. It has a bigger and more immediate issue with carbon dioxide than the big blue planet below. The people on board breathe out a lot of it, and it tends to pool, being heavier than air, hence why there are lots of small fans around to distribute it. Left unchecked, it would suffocate the residents. Getting rid of it would mean bringing large volumes of oxygen from Earth regularly. I understand that the current solution involves reacting the separated CO2 with hydrogen over a catalyst to produce water and methane using the Sabatier process (https://www.nasa.gov/mission_pages/station/research/news/sabatier.html). The hydrogen is electrolysed from water produced by the hydrogen fuel cells powering the onboard systems, this process also supplying the oxygen supply. It is very energy intensive, but there is a predictable supply of energy from a cloud-free sun for 45 minutes in each orbit. The methane is vented to space, but if similar were to be done on Earth using CO2 separated from the atmosphere and the power of the sun somewhere with more of it that the UK, then we could have a synthetic fuel for aircraft, produced from the unwanted waste using the power of the sun. Whether it is possible without covering the entire Sahara with machinery is something I don't know.


Title: Re: Zero emission aircraft
Post by: Red Squirrel on September 23, 2020, 12:18:08
Interesting that they are talking about burning the hydrogen in jet engines, rather than using fuel cells and electric motors.

Comparing efficiencies is a fraught business, but I think the consensus is that fuel cells are more efficient. They also have the advantage of not burning stuff in the upper atmosphere. Whatever you burn, you'll be burning it in air - a mixture of oxygen, nitrogen and other gases - so the exhaust won't be just water, but will also contain oxides of nitrogen and other nasties. Presumably aircraft manufacturers prefer to stick to turbo-machinery because that's the technology they know best, but surely there's no future in burning stuff?

There are, indeed, no zero sums. However, as luck would have it there's a massive positive input. Solar and wind can provide us with far far more energy than we can possibly consume; we just (just!) have to be more intelligent about how we harvest it. One option will be to use the nighttime surplus energy produced by cheap, extremely efficient wind turbines to produce hydrogen by electrolysis.


Title: Re: Zero emission aircraft
Post by: broadgage on September 23, 2020, 14:03:23
Fuel cells to power aircraft seem unlikely as they are relatively bulky and heavy, remembering that electric motors are also required. Fuel cells also don't respond very well to sudden changes in power demand, for this reason most fuel cell powered land vehicles also use batteries to supply sudden peaks.

The burning of hydrogen in modified jet engines shows more promise.

I remain rather doubtful about hydrogen power in general. It is inherently expensive, explosive, challenging to store and challenging to manufacture.
The only likely source of green hydrogen is from electrolysis of water, a well understood process. The efficiency is about 50%. Electricity costs about 5 pence a unit, off peak and in bulk. So hydrogen produced thus will cost at least 10 pence per KWH just for the energy input. A lot more after allowing for capital costs, rates, insurance, wages, and all the other costs of doing business.
Hydrogen gas would be useless for an aircraft, it is far too bulky. Liquified hydrogen is proposed instead, the liquefaction uses a lot of expensive and complicated plant, that requires substantial energy input. Very expensive super insulated tanks are needed to store and transport this fuel, and since no such insulated tank is perfect there will be continual losses by boiling off. Risk of fire and explosion, and a loss of the expensive product.

This hydrogen that boils off will rise and disperse. I still do not fancy a liquid hydrogen rail tanker running under OHLE or through a tunnel, nor do I like the idea of a road tanker passing under a bridge, upon which someone lights a fag and tosses the match over the railing.


Title: Re: Zero emission aircraft
Post by: stuving on September 23, 2020, 15:53:53
Interesting that they are talking about burning the hydrogen in jet engines, rather than using fuel cells and electric motors.

I'm not surprised, given that the market Airbus addresses is medium-long range. Fuel cells, motors, and for now batteries too, simply weigh too much and don't allow enough fuel to be carried. Plus, for long range, you have to be at high altitude and propellers don't work up there (too little air).

Also, these are concepts. Built today, they wouldn't work (and quite likely not fly). They are starting points for a long process of evolution, changing the design, which may end up with something different (or with nothing). That evolution will also include the market (as defined by Airbus).


Title: Re: Zero emission aircraft
Post by: IndustryInsider on September 23, 2020, 17:02:30
I think HS2 being finished first is a pretty good bet still.  ;)


Title: Re: Zero emission aircraft
Post by: TaplowGreen on September 23, 2020, 17:27:56
I think HS2 being finished first is a pretty good bet still.  ;)

?106 billion says it won't!  ;D


Title: Re: Zero emission aircraft
Post by: broadgage on September 23, 2020, 18:48:34
And if we are serious about significant use of hydrogen, whether for aircraft or other purposes, we will need to build a lot more wind turbines and a lot more solar capacity.
Proponents of hydrogen power often state that "surplus night time wind power" could be used for hydrogen production.

There is no surplus wind power. Even at times of high wind and low demand we still burn natural gas to generate electricity.
And we are often importing electricity from France as well, arguably also generated from natural gas.


Title: Re: Zero emission aircraft
Post by: TonyK on September 23, 2020, 20:36:44
Interesting that they are talking about burning the hydrogen in jet engines, rather than using fuel cells and electric motors.

Comparing efficiencies is a fraught business, but I think the consensus is that fuel cells are more efficient. They also have the advantage of not burning stuff in the upper atmosphere. Whatever you burn, you'll be burning it in air - a mixture of oxygen, nitrogen and other gases - so the exhaust won't be just water, but will also contain oxides of nitrogen and other nasties. Presumably aircraft manufacturers prefer to stick to turbo-machinery because that's the technology they know best, but surely there's no future in burning stuff?

Maybe "stuff", but not hydrogen. It has a lot going for it in fuel cells where batteries are not practical, and a higher energy density than methane. It has a lot going against it in terms of its Houdini-like ability to leak out of practically anything, its invisible burning in air, and expense. Jet engines depend on high temperatures and pressures to provide power, and hydrogen doesn't like that. Jet fuel has the big selling point of being liquid and relatively stable at normal ambient pressure and temperature, whereas hydrogen boils at -253?C. Fuel cells could work in propeller driven aircraft. Turboprops run at a constant engine speed, using propeller pitch to vary thrust, so regional aircraft might go there one day. Turbofans, even high bypass or unducted, would be a big ask.

Quote
There are, indeed, no zero sums. However, as luck would have it there's a massive positive input. Solar and wind can provide us with far far more energy than we can possibly consume; we just (just!) have to be more intelligent about how we harvest it. One option will be to use the nighttime surplus energy produced by cheap, extremely efficient wind turbines to produce hydrogen by electrolysis.

With the exception of nuclear, all energy derives from the sun, without which there would be precious little wind. I'm not sure how many wind turbines would be needed to get to the place where we can stop burning gas  at every second of every day to produce electricity, but storing energy from wind and solar while still using any fossil fuel must be the environmental equivalent of using your credit card to fill your ISA.

And we are often importing electricity from France as well, arguably also generated from natural gas.

France is our offshore nuclear facility.

Also, these are concepts. Built today, they wouldn't work (and quite likely not fly). They are starting points for a long process of evolution, changing the design, which may end up with something different (or with nothing). That evolution will also include the market (as defined by Airbus).

There used to be a lot of "concept" cars, fridges, and aircraft turning up at the international shows, in non-working dummy form,  when I was somewhat younger. In those days, they were usually adorned with a couple of young smiling beautiful ladies, wearing clothing designed to be representative of what we would be wearing when the super glass sky-bike powered by stale urine took to the streets. Either someone knew global warming was coming before it got famous, or material for clothes is going to be in very short supply, because the garments got skimpier every year. As soon as the Sunday papers had photographed them, they probably went the way of the Bristol hydrogen ferry.

But yes, things change, sometimes slowly and by tiny increments, giving us cars that achieve the function of a 1960s Ford Consul, but using a lot less fuel and being safer. Sometimes, as in the jet engine, the change is sudden and has a more immediate impact, although the jet engine has changed enormously since the 1940s. Something lasting may come out of this research that we haven't spotted yet. If "zero emission aviation" ends up with dodgy accountancy tricks like the carbon trading and offset rackets in place, or if it means cutting every tree in Borneo and the Amazon region to grow crops for biofuel, I would count that as a disaster.


Title: Re: Zero emission aircraft
Post by: ellendune on September 23, 2020, 20:55:18
Interesting that they are talking about burning the hydrogen in jet engines, rather than using fuel cells and electric motors.

Interesting especially as Airbus do not make the Jet engines - they buy them from others.  If Rolls Royce were saying that I might take a bit more interest, but even then I am with TonyK. 

There are, indeed, no zero sums. However, as luck would have it there's a massive positive input. Solar and wind can provide us with far far more energy than we can possibly consume; we just (just!) have to be more intelligent about how we harvest it. One option will be to use the nighttime surplus energy produced by cheap, extremely efficient wind turbines to produce hydrogen by electrolysis.

Don't forget tidal power. 


Title: Re: Zero emission aircraft
Post by: broadgage on September 23, 2020, 21:38:45


And we are often importing electricity from France as well, arguably also generated from natural gas.

France is our offshore nuclear facility.


Only partly true in my view.
The bulk of French electricity is indeed from nuclear power. They have some natural gas fueled generating capacity, but this is a small proportion of the total.
It could however be argued that electricity that we import from France is entirely produced by burning gas.
Nuclear power is hugely expensive in capital cost, but cheap to run after the capital has been sunk. Therefore nuclear power plants are generally run continually apart from breakdowns and maintenance.
Gas burning power plants are the "marginal capacity" used to handle variable demand. If we import say 2 GW from France, this extra 2GW is produced by burning more gas. Not from nuclear which is already running "flat out".


Title: Re: Zero emission aircraft
Post by: TonyK on September 24, 2020, 07:39:34

Gas burning power plants are the "marginal capacity" used to handle variable demand. If we import say 2 GW from France, this extra 2GW is produced by burning more gas. Not from nuclear which is already running "flat out".

Either way, that's nice. It's good to know that we are doing our bit, and that our emissions are lower. Our other pollution export programmes look good on paper, too.


Title: Re: Zero emission aircraft
Post by: infoman on September 24, 2020, 09:53:41
Not being a Scientist,could solar type panels not be used on the wings and the top of the plane?

It won't power the plane 100 per cent,but a small per centage would be better than nothing.


Title: Re: Zero emission aircraft
Post by: Red Squirrel on September 24, 2020, 11:27:13
Interesting that they are talking about burning the hydrogen in jet engines, rather than using fuel cells and electric motors.

Interesting especially as Airbus do not make the Jet engines - they buy them from others.  If Rolls Royce were saying that I might take a bit more interest, but even then I am with TonyK. 

There are, indeed, no zero sums. However, as luck would have it there's a massive positive input. Solar and wind can provide us with far far more energy than we can possibly consume; we just (just!) have to be more intelligent about how we harvest it. One option will be to use the nighttime surplus energy produced by cheap, extremely efficient wind turbines to produce hydrogen by electrolysis.

Don't forget tidal power. 

To say 'they buy [engines] from others' is an oversimplification. Engines and airframes are highly-integrated, and when aircraft are available with a choice of engines from different manufacturers that's because the airframer has worked with the engine manufacturers for years to design variants to allow this.

And of course Rolls-Royce are working on various forms of hydrogen propulsion - they'd hardly be a world-beating engineering company if they weren't:

Quote
While Rolls-Royce and others in the aerospace industry are working on electric and hybrid propulsion systems for aircraft, for long-haul aircraft, at the moment jet engines are the only option.
Source: BBC: Giant jet engines aim to make our flying greener (https://www.bbc.co.uk/news/business-50850242)



Title: Re: Zero emission aircraft
Post by: broadgage on September 24, 2020, 14:57:54
Not being a Scientist,could solar type panels not be used on the wings and the top of the plane?

It won't power the plane 100 per cent,but a small per centage would be better than nothing.

Added to existing designs, almost certainly not. The extra weight and drag would exceed the gain in energy terms.
For a purpose designed aircraft, possibly yes if the solar cells are designed in rather than being an afterthought.
Use of the electric power to help propel the aircraft might be too complicated, but use for heating, lighting, and electronics might be a possibility, thereby slightly reducing fuel used.
Solar powered drones, of considerable size but low speed have been demonstrated, IIRC one has circumnavigated the world.


Title: Re: Zero emission aircraft
Post by: TonyK on September 24, 2020, 23:41:23
There is  NASA's Pathfinder (https://www.nasa.gov/centers/armstrong/news/FactSheets/FS-034-DFRC.html), which has made it well above Concorde altitude and into long endurance at slow speed. It's a very long way from flying 300 passengers across the Atlantic at night, but my grandma, whose name lives on in many hospitals across the country, was a schoolgirl on the day that Orville Wright made his first successful flight. She lived to see space shuttles, so a lot can change in a lifetime.


Title: Re: Zero emission aircraft
Post by: Rhydgaled on September 25, 2020, 15:13:20
But! Hydrogen vehicles are NOT zero emission. Assuming you are burning it, there will be water vapour and unless the aircraft stores that water vapour on-board until it has landed said water vapour will be emitted into the atmosphere. If I recall correctly (and this seems to confirm https://www.skepticalscience.com/water-vapor-greenhouse-gas-basic.htm (https://www.skepticalscience.com/water-vapor-greenhouse-gas-basic.htm)), water vapour is a more-potent greenhouse gas than CO2! Thus, a hydrogen-powered aircraft is potentially worse than existing ones.

I have been led to believe that the tailpipe emissions of a fuel cell powered car or train are not an issue, as the water vapour is emitted close to ground level and will probably condense and fall out of the air soon after, but this is not true of air travel. Am I right?


Title: Re: Zero emission aircraft
Post by: stuving on September 25, 2020, 17:56:29
You may have seen in the news about the HyFlyer project, being not at all modest about their 19-mile round trip in an HFC-powered plane. From prnewswire (https://www.prnewswire.co.uk/news-releases/zeroavia-completes-world-first-hydrogen-electric-passenger-plane-flight-870218125.html):
Quote
ZeroAvia Completes World First Hydrogen-Electric Passenger Plane Flight
25 Sep, 2020, 01:32 BST

- Leading innovator in the decarbonisation of aviation makes major breakthrough with first hydrogen fuel cell flight of a commercial-size aircraft

- ZeroAvia's retrofitted Piper M-class is now the largest hydrogen powered aircraft in the world

LONDON, Sept. 25, 2020 /PRNewswire/ -- ZeroAvia, the leading innovator in decarbonising commercial aviation, has completed the world first hydrogen fuel cell powered flight of a commercial-grade aircraft. The flight took place yesterday at the company's R&D facility in Cranfield, England, with the Piper M-class six-seat plane completing taxi, takeoff, a full pattern circuit, and landing.

It's hard to know exactly what ZeroAvia (https://www.zeroavia.com/) have done, given the kind of high-intensity hype their web site is made of. But it's probably the first time they've used only the fuel cell, without a booster battery for the steep hill at the start.

I suspect the critical component is the fuel cell - it needs high power and low weight, plus - eventually - long life and high reliability. This comes from Intelligent Energy (https://www.intelligent-energy.com/news-and-events/company-news/2020/09/25/zeroavia-completes-world-first-hydrogen-electric-passenger-plane-flight/), who make this bit, and their prose is a bit duller. For example:
Quote
The HyFlyer project aims to decarbonise medium range small passenger aircraft by demonstrating powertrain technology to replace conventional piston engines in propeller aircraft.

HyFlyer will demonstrate a phased approach from battery power to hydrogen power, integrating the new technology aboard a Piper M-class aircraft,  which will perform initial test flights out of Cranfield and culminate in a 250 ? 300 nautical mile (NM) demonstration flight out of an airfield in Orkney.
...
This major milestone on the road to commercial zero-emission flight is part of the HyFlyer project, a sequential R&D programme supported by the UK Government and follows the UK's first ever commercial-scale battery-electric flight, conducted in the same aircraft in June. ZeroAvia will now turn its attention to the next and final stage of its six-seat development program - a 250-mile zero emission flight out of an airfield in Orkney before the end of the year. The demonstration of this range is roughly equivalent to busy major routes such as Los Angeles to San Francisco or London to Edinburgh.

Leaving aside all the stuff about small planes and local airports being much cheaper (like taxis are cheaper than buses and trains?), the trouble with 10-20 seats and up to 800 km at (presumably) about 450 km/hr is that it competes primarily with high-speed trains except on routes without any.

As to emissions - they are pushing the line that jet engine exhaust is much worse (than what?) because it's at high altitude. That's not relevant for CO2: it's the accumulation in the atmosphere/hydrosphere that matters. Water doesn't accumulate - it all exists already - so that's a genuine advantage. And you can't really raise the water vapour at high (or even medium) altitude, as the capacity for it so low. Convection keeps pushing the stuff up there, and it keeps condensing into tiny drops that grow bigger and fall - and we spend half our time talking about when and where they land.


Title: Re: Zero emission aircraft
Post by: Bmblbzzz on September 26, 2020, 10:41:32
With the exception of nuclear, all energy derives from the sun,
Not quite. There's also hell fire. At the moment it's all wasted.
Quote
"I've finally succeeded in storing up hell fire, the primal heat, that shameful waste of fuel, compressing it into tablets and making it available for beneficial use. Down with superstitions! Now, with the help of hell fire, dreams will become reality."
Stolen shamelessly from Gunter Grass's fictionalisation of the real Lord Rumford, Benjamin Thompson, physicist and stove inventor.


Title: Re: Zero emission aircraft
Post by: TonyK on September 26, 2020, 14:38:30
You may have seen in the news about the HyFlyer project, being not at all modest about their 19-mile round trip in an HFC-powered plane.

I think it's quite an achievement, even if it looks like it did cost less than their website to run. don't think that I would have wanted to go too far from home on a first flight using a new application for a relatively new technology, especially given the model of aircraft used. Almost a tenth of all the PA46 family of aircraft built have been in accidents described in the jargon as "hull loss", and they are not known as being forgiving of mistakes. That said, I am sure the crew  were chosen because of their exceptional ability to fly in unusual situations.

From what I can gather , the aircraft is an adapted PA46R-350T, commonly known as a Piper Matrix, although one account I have read describes it as the subtly different Piper Malibu. It was built as a six seater aircraft with a 350 hp turbocharged engine (hence the T) and retractable undercarriage (and hence the R). It probably fitted the bill best because of the space available at the front end for the motors, and the already fitted constant velocity propeller. I would imagine that was easier to fit the new motors to that than to start ab initio development of a different way of turning the propellers. The electric motors would need only to turn the drive shaft at a constant speed, and react to differences in load from the variable pitch. Reading the blurb on the website, I think they are aiming for the smaller point-to-point flight rather than scaling up to A380 size.

Quote
As to emissions - they are pushing the line that jet engine exhaust is much worse (than what?) because it's at high altitude. That's not relevant for CO2: it's the accumulation in the atmosphere/hydrosphere that matters. Water doesn't accumulate - it all exists already - so that's a genuine advantage. And you can't really raise the water vapour at high (or even medium) altitude, as the capacity for it so low. Convection keeps pushing the stuff up there, and it keeps condensing into tiny drops that grow bigger and fall - and we spend half our time talking about when and where they land.

Nasty though the CO2 may be, it isn't all that comes out of the back of a jet engine. The hydrocarbons give up their energy by reacting, very efficiently in modern engines, with atmospheric oxygen to leave water and carbon dioxide. The trouble is that at the high pressures and temperatures in the combustion chamber, some of the normally inert atmospheric nitrogen reacts with the oxygen too, to make some very unpleasant compounds. The quantities may very well be a lot lower than claimed by the anti-aviation lobby, and the effects much less profound, but we could still do without them. This also happens at floor level in internal combustion engines, most markedly in diesel engines, but also in biogas engines, such as used by Bristol MetroBust. Win some, lose some.


Title: Re: Zero emission aircraft
Post by: stuving on December 08, 2021, 23:32:09
And here's another, bigger, one, though I don't think it's going to be flying for a wee while yet, given the funding. Announced by the DfT and BEIS (https://www.gov.uk/government/news/government-backed-liquid-hydrogen-plane-paves-way-for-zero-emission-flight):
Quote
Government-backed liquid hydrogen plane paves way for zero emission flight

UK project unveils plans for a new liquid hydrogen plane.
    6 December 2021

  • passengers could one day fly anywhere in the world with no carbon emissions as £15 million UK project unveils designs for a new liquid hydrogen plane
  • this comes as 8 companies secure the go-ahead for their sustainable aviation fuel developments from the government’s separate £15 million Green Fuel, Green Skies competition
  • officials and industry leaders today discussed progress towards achieving zero carbon emission flight at the fourth meeting of the Jet Zero Council

Passengers could one day fly to the other side of the world with zero carbon emissions and just one refuelling stop, thanks to government-funded technology being unveiled today.

The concept aircraft was today (6 December 2021) unveiled by the Aerospace Technology Institute (ATI) ahead of the fourth meeting of the Jet Zero Council, which is chaired by the Transport Secretary.

The FlyZero project, led by the ATI and funded by the government, has developed a concept for a midsize aircraft powered by liquid hydrogen. It is capable of flying 279 passengers halfway around the world without a stop or anywhere in the world with just one stop to refuel...

But as a project, it's more of a funding arrangement itself than a group of leading-edge manufacturers. They are still doing their initial technology selection reports, done by academics and consultants, while inviting more bids for work packages. So they are going to demonstrate a regional jet by 2030 and the long-range narrow-body plane by ... perhaps it's wise not to promise a date for that one. Here's a few more technical details (from E&T):
Quote
The aircraft is being designed to carry 279 passengers at the same speed and comfort as today’s airliners. Its 54m wingspan carries two turbofan engines powered by hydrogen combustion. The liquid hydrogen fuel is stored in cryogenic fuel tanks at around -250°C in the aft fuselage and two small tanks along the forward fuselage. These smaller tanks also help keep the aircraft balanced as the fuel burns off, eliminating the need for additional aerodynamic structures.

The design has a range of 5250NM, meaning that it could fly from London to San Francisco, Delhi, Beijing, Vancouver, Mexico City, or Rio de Janeiro without stopping, or to Auckland, Sydney, or Honolulu with just one stop to refuel. This would allow a network of long-range journeys to be established without demanding new hydrogen refuelling infrastructure at so many international airports.


Title: Re: Zero emission aircraft
Post by: TonyK on December 10, 2021, 14:40:18
And here's another, bigger, one, though I don't think it's going to be flying for a wee while yet, given the funding. Announced by the DfT and BEIS (https://www.gov.uk/government/news/government-backed-liquid-hydrogen-plane-paves-way-for-zero-emission-flight):


I don't suppose tickets have gone on sale yet?

£15 million sounds quite a lot when you are, like me, a pensioner of limited means, but a lot less when compared to, for example, the £1 billion reported cost of developing an engine for a Formula 1 car. Hydrogen seems to be the subject of some very expensive publicity campaigns at the moment, probably driven by the fossil fuel industry and gas pipeline owners wanting to position themselves for the future. My inner cynic views this as a part of that strategy, but you never know. One certainty is that it will cost a lot more than that to develop a cryogenic system that can be certified for passenger aircraft use. Burning hydrogen isn't a particularly efficient way of using it for motive power of any kind. Both problems would be resolved by making commercially economic synthetic fuel, by mixing that hydrogen with carbon from CO2 recovered from the atmosphere. That might be a better answer to the problem, but hey - while none of the concept cars I have seen since childhood have ended up on the road, some engineering breakthroughs have come about as a result of the research. This could go the same way.


Title: Re: Zero emission aircraft
Post by: stuving on November 07, 2022, 00:38:51
This thread started with Airbus's plans for hydrogenivorous aircraft, which were to lead up to a choice of concept in 2025. Well, they have company - or competition - in Toulouse from a bunch of Americans in much more of a hurry.

This is Universal Hydrogen, who have taken a can-opener to an ATR 72 to make a big door for loading liquid hydrogen storage "capsules" into the back of the cabin space (losing 20% of the seats). They started with a Dash-8 in Washington state, which is scheduled to fly with one engine replaced by the electric motor and HFC (in the nacelle) by the end of this year. Then, with customer airlines lined up in Europe and the USA, into commercial operation with a range of 500 nm by 2025.

There's obviously a big dollop of good ol' American can-do in that. But in this case we won't have long to wait to see if they could-do. And there are some clearly iffy bits in their story. Their US partner is "prospective Massachusetts-based regional carrier Connect Airlines" ... so that's not a real airline yet, then. In Europe it's DAT (Danish), which is at least a concrete airline. And how far will 500 nm get you anyway?  Not even halfway to Catania, for one thing.

Here's a detailed article from AINonline (https://www.ainonline.com/aviation-news/air-transport/2022-10-19/universal-hydrogen-fly-hydrogen-powered-dash-8-year-end)
Quote
Universal Hydrogen chief commercial officer Rod Williams told AIN that the company developed its own flight control software for the iron bird testing and will install the same powertrain architecture in the Dash 8. He called the decision to house the entire 1-megawatt powertrain, including the fuel cell, in the nacelle “critical” for the airplane’s commercial viability.

Williams explained that the company chose that path for the test aircraft because putting the fuel cell in the fuselage would have compromised seat count and failed to produce “real learning” about how to meet its goal of containing the powertrain in a nacelle.

“We’re not doing this the easy way,” he quipped. “So we took the engine out of the aircraft some time ago; we’ve received all of the parts from the suppliers, and now we are literally just rebuilding the powertrain in the empty engine nacelle.” Major suppliers include MagniX, which provides the electric motors for the powertrain, and Plug Power, which supplies the hydrogen fuel cells.



Title: Re: Zero emission aircraft
Post by: TonyK on November 07, 2022, 21:07:38
This thread started with Airbus's plans for hydrogenivorous aircraft, which were to lead up to a choice of concept in 2025. Well, they have company - or competition - in Toulouse from a bunch of Americans in much more of a hurry.

This is Universal Hydrogen, who have taken a can-opener to an ATR 72 to make a big door for loading liquid hydrogen storage "capsules" into the back of the cabin space (losing 20% of the seats). They started with a Dash-8 in Washington state, which is scheduled to fly with one engine replaced by the electric motor and HFC (in the nacelle) by the end of this year. Then, with customer airlines lined up in Europe and the USA, into commercial operation with a range of 500 nm by 2025.

There's obviously a big dollop of good ol' American can-do in that. But in this case we won't have long to wait to see if they could-do. And there are some clearly iffy bits in their story. Their US partner is "prospective Massachusetts-based regional carrier Connect Airlines" ... so that's not a real airline yet, then. In Europe it's DAT (Danish), which is at least a concrete airline. And how far will 500 nm get you anyway?  Not even halfway to Catania, for one thing.

Here's a detailed article from AINonline (https://www.ainonline.com/aviation-news/air-transport/2022-10-19/universal-hydrogen-fly-hydrogen-powered-dash-8-year-end)
Quote
Universal Hydrogen chief commercial officer Rod Williams told AIN that the company developed its own flight control software for the iron bird testing and will install the same powertrain architecture in the Dash 8. He called the decision to house the entire 1-megawatt powertrain, including the fuel cell, in the nacelle “critical” for the airplane’s commercial viability.

Williams explained that the company chose that path for the test aircraft because putting the fuel cell in the fuselage would have compromised seat count and failed to produce “real learning” about how to meet its goal of containing the powertrain in a nacelle.

“We’re not doing this the easy way,” he quipped. “So we took the engine out of the aircraft some time ago; we’ve received all of the parts from the suppliers, and now we are literally just rebuilding the powertrain in the empty engine nacelle.” Major suppliers include MagniX, which provides the electric motors for the powertrain, and Plug Power, which supplies the hydrogen fuel cells.



How far will 500 nm get you? Not 500 nm, unless you don't bother carrying the normally reserve to divert or for bad weather.

Hopefully, the latest attempt will fare better than poor old G-HYZA above, which suffered a bit of a prang while on test last year, and has since been de-registered with the CAA. The AAIB report  (https://assets.publishing.service.gov.uk/media/62a20c39d3bf7f037097be7b/Piper_PA-46-350P__Modified__G-HYZA_08-22.pdf)must have been fun to write, with things going on the were hitherto unknown to the world of accident investigation, and it will interest experts of electronic sysytems everywhere.At the end of it all, though, the accident did involve a fair bit of standard aviation issues, cleverly adapted for the hydrogen era, and reminded us of the importance of flying the aircraft rather than getting bogged down with systems and dials and switches.


Title: Re: Zero emission aircraft
Post by: Bmblbzzz on November 08, 2022, 12:41:55

How far will 500 nm get you? Not 500 nm,
But that's only 0.0005 millimetres!


Title: Re: Zero emission aircraft
Post by: TonyK on November 08, 2022, 21:22:54

How far will 500 nm get you? Not 500 nm,
But that's only 0.0005 millimetres!

Let's upgrade it to 500 NM, and I'll get my caps lock looked at.  ;D


Title: Re: Zero emission aircraft
Post by: stuving on January 04, 2023, 00:45:10
ZeroAvia (https://www.zeroavia.com/caa-part-21-permit) have now been given their ticket to start flight trials:
Quote
Kemble UK, December 23, 2022: The UK’s Civil Aviation Authority (CAA) has granted a permit to fly for ZeroAvia’s Dornier 228 aircraft, which has been retrofitted with its prototype hydrogen-electric powertrain. ZeroAvia secured the permit to fly following an extensive ground testing campaign and a rigorous review of the full development program.

It means that ZeroAvia, the leader in zero-emission aviation, can now begin the first test flights of its 600kW hydrogen-electric powertrain. The 19-seat twin-engine aircraft has been retrofitted in an engineering testbed configuration to incorporate ZeroAvia’s hydrogen-electric engine powering the propellor on its left wing, operating alongside a single Honeywell TPE-331 stock engine on the right for appropriate redundancy to allow the safe testing of the novel propulsion technology.

The test flights are set to be a landmark achievement for ZeroAvia and the HyFlyer II project, a major R&D program backed by the UK Government’s ATI Programme, which targets the development of a 600kW hydrogen-electric powertrain for 9-19 seat aircraft. 

For this testing program, ZeroAvia has worked with the CAA in meeting a far more stringent set of requirements when compared to the E-Conditions framework ZeroAvia had used for its 6-seat prototype in 2020. Part 21 is an industry-standard term used to describe the regulatory approval of aircraft design and production organizations, and the certification of products, parts, and appliances for aircraft. Securing this permit to fly is a significant milestone in ZeroAvia’s path towards commercialization.


Title: Re: Zero emission aircraft
Post by: stuving on January 21, 2023, 12:40:06
ZeroAvia are claiming another world first - though as usual it's hard to tell how first or how world it was. Since they flew a smaller one last year, this time (https://www.zeroavia.com/do228-first-flight):
Quote
ZeroAvia Makes Aviation History, Flying World’s Largest Aircraft Powered with a Hydrogen-Electric Engine
January 19, 2023
  • 19-seat Dornier 228 twin-engine aircraft takes to the sky in testbed configuration for first flight as part of the HyFlyer II project
  • Milestone moves ZeroAvia forward on the way to meeting target of commercial flights using only hydrogen fuel cell power by 2025, and scaling the engine technology to larger airframes
  • Marks a significant step in addressing aviation’s climate change impact and a major innovation success for the UK Government’s Jet Zero Strategy

Kemble, UK, January 19, 2023: Zero-emission flight took a giant step forward today with ZeroAvia flying the largest aircraft in the world to be powered by a hydrogen-electric engine. The leader in zero-emission aviation took to the skies for the maiden flight of its 19-seat Dornier 228 testbed aircraft, retrofitted with a full-size prototype hydrogen-electric powertrain on the left wing of the aircraft.

The flight took place from the company’s R&D facility at Cotswold Airport in Gloucestershire, UK, and lasted 10 minutes. At 13.35 pm GMT this afternoon the aircraft completed taxi, take-off, a full pattern circuit, and landing. The landmark flight forms part of the HyFlyer II project, a major R&D programme backed by the UK Government’s flagship ATI Programme, which targets development of a 600kW powertrain to support 9-19 seat aircraft worldwide with zero-emission flight.

The twin-engine aircraft was retrofitted to incorporate ZeroAvia’s hydrogen-electric engine on its left wing, which then operated alongside a single Honeywell TPE-331 stock engine on the right. In this testing configuration, the hydrogen-electric powertrain comprises two fuel cell stacks, with lithium-ion battery packs providing peak power support during take-off and adding additional redundancy for safe testing. In this testbed configuration, hydrogen tanks and fuel cell power generation systems were housed inside the cabin. In a commercial configuration, external storage would be used and the seats restored... 

Rather pointedly, they also say:
Quote
Of note, this flight test campaign is being conducted under a full Part 21 flight permit with the UK CAA, which is a much more stringent set of requirements compared to the E-Conditions framework ZeroAvia used for its 6-seat prototype test flights in the prior years. This signifies the maturity of the company’s processes and design approaches and its readiness to proceed towards full commercial certification of its powerplants.​


Title: Re: Zero emission aircraft
Post by: GBM on January 21, 2023, 13:31:19
Follows on from their set-back last year
https://flyer.co.uk/ad-hoc-changes-to-flight-test-plan-contribute-to-zeroavia-electric-piper-crash/


Title: Re: Zero emission aircraft
Post by: TonyK on January 21, 2023, 22:13:45
Nice bit of promotional video of G-HYZA, previously N866LP, in happier times.

https://youtu.be/yqEDhIxh-aU



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